Effects of seawater and acidic environment on mechanical properties of iron powder-loaded glass-epoxy composite laminates: Experimental and analytical investigation

This study assesses the impact of seawater and acidity on a glass epoxy composite filled with pure iron powder. Plates with varying iron content (15%, 20%, and 25%) were created using contact molding, with 30% glass fiber content. After dividing the plates into samples, a three-point bending examination was conducted following ISO14125 standards. The samples were immersed in saltwater (Group A), an acidic solution (Group B), or kept dry for comparison (Group C). Each subgroup had 15 specimens (5 for each iron %), immersed for over 60 days before undergoing bending tests. Results showed a significant decline in flexural strength, with a maximum reduction of 29.7% in Group A and 37.9% in Group B, while Young’s modulus decreased up to 34.8% in Group A and 45.6% in Group B. The two-way ANOVA approach confirmed these findings, and microscopic examinations and FTIR analysis after immersion elucidated physical alterations and chemical reactions. Despite certain advantages, such as specific applications, the composite’s limitations in corrosion resistance, durability, and production cost may restrict its relevance in various industrial and real-world applications. Consideration of these factors is essential before choosing this material for a specific project.